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Removal1)Remove engine assembly. icon 2)Using special tool, lock flywheel (1).Special Tool(A): 09914–17930img[Expand image]3)Remove bolts (2) and remove crankshaft pulley (1).img[Expand image]4)Remove special tool from cylinder block.Special Tool(A): 09914–17930img[Expand image]5)Remove timing belt cover (1).6)Remove engine right mounting bracket (2).img[Expand image]7)Remove EGR-2 valve bracket. icon 8)Disconnect connector (1) from fuel pressure sensor.
Engine Assembly Removal and Installation [Precautions]Removal1)Remove battery and battery tray from vehicle. icon 2)Remove engine cover. icon 3)Relieve fuel pressure. icon 4)Remove air cleaner assembly and MAF sensor with IAT sensor-1. icon 5)For M/T model, disconnect gear shift and gear select control cables from transaxle. icon 6)For twin clutch system model, disconnect parking cable from transaxle. icon 7)For M/T model, disconnect clutch fluid pipe. icon 8)Hoist vehicle and remove engine undercover.9)Remove front bumper. icon 10)Drain coolant. icon 11)Drain engine oil. icon 12)Drain transaxle oil.•M/T model: icon •Twin clutch system model: icon 13)For 4WD model, drain transfer oil. icon 14)Disconnect ECM connectors (1) and remove engine harness (2) from harness clamp. icon img[Expand image]15)Remove generator drive belt. icon 16)With A/C hose connected, detach A/C compressor from its bracket and using a rope, hold A/C compressor in a place where no damage will be caused.•Manual A/C model: icon •Auto A/C model: icon 17)Remove air cleaner bracket (1).18)Disconnect the following electric wires:•Relay box (2)•Main fuse box (3)•Injector harness (4)•Ground wire (M/T model) (5)•Glow plug control module (6)•Compressor ON/OFF valve connector•Each wire harness•Twin clutch system connectors (twin clutch system model)•Electric motor connector (twin clutch system model)img[Expand image]img[Expand image]19)Disconnect the following pipes and hoses:•Radiator inlet hose (2) and outlet hose (1)•Degassing tank inlet hose•Intercooler inlet hose (3) and outlet hose (4)•Heater inlet hose (5) and outlet hose•Fuel return hose (6)•Fuel feed hose (7)•Air cleaner outlet No.1 hose•Brake booster vacuum hose•Differential pressure sensor hose No.1 (8) and No.2 (9)img[Expand image]img[Expand image]20)Remove exhaust No.1 pipe. icon 21)For 4WD model, remove propeller shaft. icon 22)Disconnect right and left drive shaft joints from steering knuckle. icon 23)Disconnect steering lower shaft from pinion shaft. icon 24)Remove suspension frame. icon 25)Support engine and transaxle using jack.26)Remove engine right mounting bracket bolt (1), nuts (2) and left mounting bracket bolt (3) and nuts (4).img[Expand image]img[Expand image]27)Before lowering engine, check that all hoses, electric wires and cables are disconnected from engine.28)Lower engine assembly, transaxle, drive shafts and transfer (4WD model) together.NOTICE:The A/C compressor may be damaged if it hits against or interferes with other parts.Suspend the removed A/C compressor in a place where no damage will be caused during removal of the engine assembly.29)Remove injection harness from engine assembly, if necessary.30)Remove right and left drive shafts, if necessary. icon 31)For 4WD model, remove transfer, if necessary. icon NOTICE:When lifting engine assembly using chain hoist or the like with engine hook (1), chain or hook may interfere with A/F sensor-1 (2) and EGT sensor-1 (3) including their harnesses and damage them.Before lifting engine assembly using chain hoist, remove A/F sensor-1 and EGT sensor-1.img[Expand image]32)Remove transaxle, if necessary.•M/T model: icon •Twin clutch system model: icon 33)For M/T model, remove clutch cover and clutch disc, if necessary. icon
EGR-2 Valve and EGR Cooler Removal and Installation [Precautions]NOTE:If EGR-2 valve is replaced, initialize EGR-2 valve data in ECM. For detail, refer to Description of ECM Registration:D16AA.Removal1)Disconnect negative (–) cable at battery.2)Remove engine cover. icon 3)Drain coolant. icon 4)Disconnect air cleaner outlet No.2 hose (1) from EGR-2 valve (2).img[Expand image]5)Disconnect connector (1) from EGR-2 valve.6)Hoist vehicle and remove engine undercover.7)Remove EGR lower pipe (2).8)Remove turbocharger air outlet joint (3) and gasket.9)Disconnect connector from EGT sensor-4 (4).img[Expand image]10)With A/C pipe connected, detach A/C compressor from its bracket and using a rope, hold A/C compressor in a place where no damage will be caused.•Manual A/C model: icon •Auto A/C model: icon 11)Loosen EGR cooler clamp (1).12)Remove EGR-2 valve (2) from its bracket.13)Remove EGR cooler (3) from its bracket.14)Remove EGT sensor-4 (4) from EGR cooler, if necessary. icon img[Expand image]15)Remove EGR-2 valve bracket (1), if necessary.img[Expand image]16)Remove EGR cooler pipe bolts (1) and then remove EGR cooler bracket (2), if necessary.img[Expand image]
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Subiect: Schimbarea distributiei: motor 1.6 ddis (Citit de 1100 ori)
